Cool to see this! The data is interesting, but the test setup is interesting as well?
I’ve been toying with the idea of making a full battery SOC & SOH estimator. However, I need to figure out the parameter acquisition side and getting it approachable for those without fancy electronic loads.
I do wonder what the batteries look like internally? If they are bunch of 6S 18650 packs in parallel I really hope they have some nice balancing going on internally.
From the looks of it my T- Drone 6s 30Ah Semi Solid State just looks like 6 large pouches in series. I will be posting a log tmmrow of a test flight I conducted with it - specifically showing the power characteristics as the data seems quite similar to the Foxtech batteries. Probably same source.
Once I have everything refined I hope to release the plans / software for this battery tester. It’s not cheap to build but at least 2-4x less than a electronic load of the same size.
I can confirm the battery physically is built just like a normal 6S lipo.
So just to preface before putting down my data. The battery this test is from is the 6s 30Ah T-Drone Semi-Solid State Li-Po battery. From what I can find online the two batteries (Foxtech and T-Drone) are very similar in appearance and specs. This leads me to believe that the two are manufactured in the same plant - which the data also shows to be the case.
Below is a graph showing raw voltage, estimated resting voltage, and total current consumption from a pure hover flight that pulled 35A - 40A. As you can see, I tested up to about 95% battery consumption before landing the aircraft. I am confident in the validity of this data as the sensor has been proven to be accurate (within 0.5%) on this flight (charged up the battery and compared mAh capacity) and several other flights.
I plan on also setting up some sort of testing rig where I can pull around 80-100A from the battery by pairing it with four large 1 Ohm resistors in parallel. This should lead to a 0.2 5Ohm resistance that pulls about 4x voltage at all times. So between 80ish to 100ish A. The battery claims 5C (while this test is more like 3C) - so it will be interesting to see the performance. I don’t plan on ever pushing near 3C continuous during my normal flights - but it would be nice to know the capabilities. The testing rig I have spec’ed will cost about $500 (fans, resistors, voltage cutoff, etc.) - so I will have to budget for this in my project. But hopefully I can get data within the next month or so!
Even though this isn’t the primary use case we got these batteries for, I decided to do a test flight on our medium sized quad as can be seen here (minus its legs):
Flight Time was 82.5Min, mostly just hovering in place outdoors, fairly mild breeze. Without a payload, and removing some dead weight, I expect this could do 90min.
The current sensor reads a bit high so the total AH consumed is a bit more than reality, I would estimate about 29-29.5AH was actually used. I also would not recommend draining to this low of a level in typical useage.
Would you upload the log for this? I might be interested in looking into why the resting voltage increase occurs. Like you said it doesn’t make a lot of sense. Especially since your current draw is increasing just like you would expect.
I updated the battery capacity parameter from 14AH to 30AH right after takeoff, so that is why there were some battery warnings. I don’t know that the capacity parmentier has anything to do with the resting voltage calculation though.
Here is another flight I carried out on a no-payload quadcopter. I flew until my low battery failsafe kicked in (which was around 75% capacity). I have since moved the low battery warning a bit lower so that it RTLs around 75%.
Nonetheless got around 60 minutes of flight w/o payload at 75% usage.
They seem to be labeled as LIion. We’ve done extensive testing of the batteries (16 hours or so) and found out that their performance is way lower than stated by foxtech. According to their site they should be able to go down to 2.7V per cell but we’re experiencing power drops at 3.5V per cell.
A representative from foxtech we contacted told us that the website had labeled it wrong and that the actual minimum voltage is 3.0V per cell.
That’s very odd, as you can see we haven’t had any trouble draining to below even 2.7V per cell.
It sounds like there is some sort of mix-up, and you either got just defective batteries or mislabeled batteries, and the rep might either be disingenuously trying to explain away the problem, or they are actually confused at what you have.
Thanks for the logs! For some reason after after a long time of estimating the resistance at 15 mili-Ohms something switches and the estimate grows until it reaches 95 mili-Ohms. Resting voltage gets computed from resistance.
Hey everyone, it’s been a while and I’m wondering if anyone can share any longer term feedback on these packs? How are they comparing to packs like the Tattu 6S 25Ah HV mentioned?
We have been using them as our primary packs (we have 8 of them) and haven’t run into any issues yet. We have relegated the LiHV packs to other vehicles to avoid the chance of conflicting battery cutoff voltages.
I haven’t done any more comprehensive measurements yet so I can’t say how much of any capacity they have lost, but it certainly isn’t noticable after maybe 20 flights per pack or so.
I am holding off on ordering some until I can get a hold of the correct specifications for the particular size I am interested in (the spec table on the page clearly has at least one column of data shifted down). Live chat was unresponsive.