What parameters to consider with switching to a stronger motor but keeping the same props?

I’ve build a Holybro X500 V2 and installed motors that were too underpowered.

I’ve ordered new motors that increase the thrust-weight ratio almost 3 times - using the same props.

I’m wondering if there are any parameters to consider for the first flight with these motors.

Of course I’ll have to do auto-tune again - but I expect FFT should stay about the same.

I’d appreciate any suggestions.

I’m curious about the new motors with 3 times the thrust to weight ratio - do you mean they are 3 times the kv rating (essentially RPM) ? or lower kv and bigger dimensions, able to spin a bigger prop?
The original motors were probably 2216 KV920 with 10 inch props - although sort of low kv they are not big motors.

But anyway - if you keep the same props you might not change anything - try it and see. If there’s good stability check the HNOTCH data and just run Autotune again.
If you change props then just lower the ATC_ACCEL values based on prop size using the Initial Parameters, then check the HNOTCH data and run Autotune.

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I’m also wondering how that’s achieved.

Probably more effort has been put into squeezing more/better performance out of these essentially generic 450-500 size frames than anything else and there is only so much you can do. I put longer arms, 380kv motors with 14” props (I think it was years ago) and it was really lipstick on a pig. Flight time was good.

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@dkemxr @xfacta

Yes - 3 times is an overstatement - 2.3 times is closer.

Here’s the before eCalc - what I have now:

And here’s what eCalc says with the new motors:

Thrust to weight goes from 1.6 to 3.8. This new motor can swing 12 or 13 inch props and do even better - but I don’t really want to make longer arms right now.

I learned of the SunnySky company about a year ago - my friends at iVue Robotics use their props. They have a much wider selection of motors and props in this class than most other manufacturers. And they’re here in the USA - I ordered the motors today - they’ll be here on Wednesday. And I could call them up and ask them questions. (I wanted to know how long the leads were.)

Note: I’m using T-Motor MS1101 props.

Ah I see. You were starting from the wrong motors for 11" props to begin with. At that weight anyway. 70% hover throttle! You need to add 88g more to the model weight but close enough.

I highly recommend the Master Airscrew MR series props if you have to get new ones. Also buy their prop adapter rings at the same time.

Thanks Shawn -

I have used some Master Airscrew props - both 2 and 3 blade - on my AirGear 400 motors - the ones with the spin on prop adapters.

I found that the standard 2-blade T-Motor props actually work better. That surprised me. I haven’t tried any of the Master Airscrew MR series props. But by using the adapter - I like knowing I have those as an option.

I think Holybro assumes the use of the AirGear 400 series motors on the X500 V2 - same as what comes with the Hexsoon EDU-450 and the Holybro X500 V2 development kit. These are more powerful (and heavier) than the 2806-650 motors I started with. And they are a gram or two lighter than the SunnySky V4006.

I didn’t use the AirGear motors because I didn’t want to be limited to the spin-on props - as there aren’t really any choices in prop length.

Had I started with the AirGear 400 motors, I wouldn’t have gotten such a large increase in thrust-weight ratio by using the SunnySky V4006 motors. But the SunnySky motors 4006 motors give me much more options on prop length if I decide to lengthen the arms. And with the 11x4.2 props, I can carry a 400 gram payload easily - for about 20 minutes. Enough to carry a Sony A5100 or A600 camera. And if I extend the arms, I can use a 12" prop - even a 13" prop if the pitch is low enough. (using the lower KV version, I can even swing 17" props)

The whole exercise has just been an excuse to try another frame of this class. The X500 uses 2mm thick top and bottom plates - and is much stiffer than the EDU-450 - and uses standard tube arms. And I was happy to have a reason to dig into eCalc a bit - something I should have done a long time ago.

My benchmark is the performance of the Phantom IV-V2 RTK. If I weren’t using the fairly heavy HereLink Air Unit - it would be easier. But to have the video feed, I think it’s probably the best and lightest option available.

All in all - it’s just education before I start building larger and more expensive copters.

I really appreciate your input. Thank you!