Hexa Rotor 28.6 Kg drone

Hello Everyone,

I need some help analyzing flight logs to better understand how my copter is performing.

I am currently working on a heavy-lift drone with a 10 kg payload, and I would really appreciate your guidance and feedback. I have attached the flight log below for reference.

Could you please review the log and share your valuable feedback, particularly regarding:

  • Overall flight performance

  • Stability under heavy payload

  • Any anomalies or warnings observed in the log

  • Suggestions for parameter tuning and improvements

Your insights and recommendations for optimization would be extremely helpful.

Problems Observed:

  1. Sudden yawing of the drone during flight.

  2. Voltage sag of approximately 5 volts at an MTOW of around 29 kg.

  3. Barometer accuracy issues:
    I can visually observe the drone oscillating in Loiter mode during the first 1 minute after takeoff. After some time, it stabilizes and holds altitude properly.
    The same behavior is observed in AltHold mode, but it self-corrects after a short duration.

  4. According to Logs i have obserevd vibration affecting the IMUs as well (according to logs)

Logs are present on the Drive

Which flight controller is that? AgPilot v0.1_beta, Ag++ AG00000420038 32335103 37393630. What is the Arducopter version?

Do you have the manufacturer link?

I think Quiktune and Autotune are not done yet.

Is your drone propeller size 24 inches? If so, below should be the initial parameter values.

ATC_ANG_YAW_P 2.4
ATC_ACCEL_P_MAX 35400
ATC_ACCEL_R_MAX 35400
ATC_ACCEL_Y_MAX 14400
ATC_RAT_PIT_FLTD 10
ATC_RAT_PIT_FLTE 0
ATC_RAT_PIT_FLTT 10
ATC_RAT_RLL_FLTD 10
ATC_RAT_RLL_FLTE 0
ATC_RAT_RLL_FLTT 10
ATC_RAT_YAW_FLTD 0
ATC_RAT_YAW_FLTE 2
ATC_RAT_YAW_FLTT 10
ATC_THR_MIX_MAN 0.1
INS_ACCEL_FILTER 10
INS_GYRO_FILTER 20
MOT_THST_EXPO 0.74
MOT_THST_HOVER 0.2

The noise is high, and the harmonic notch filter is not enabled.

The z-axis vibration is a bit high.

You can directly open the link and download the log

I am using a 24 inch propeller

With the parameters remaining the same as listed above, how can I reduce Z-axis vibrations when the flight controller is mounted flat on the mounting plate? The controller has approximately a 3 mm overhang at the front and rear, which corresponds to the X-axis. I have been tuning the system, and it initially exhibited significant altitude oscillations, which I was able to reduce it just yawing now.

i wanted to get over with the surface level problems before enabling notch filter i belive because of some internal correction its using up power slowly which is causing the rotor its flight time

Complete confused at this point i dont want to over due and cause a crash for the rotor

We are also confused, so please answer all the questions that @Jai.GAY posted above. Only then can we help you.

It’s AeroFC Ag++ Best Agri Drone Flight Controller | Made in India FC | Ag++
with unknown closed version of ardupilot. They claim it’s “Plug and Play”

It may be related to bad magnetometer calibration and using both, including FC internal.

Probably because to wrong vertical controller tune, review PSC_ACCZ_P / I as manual and configurator suggests.

You will need some dynamic notch.

Flight Controller is custom
Arducopter version is 4.4.4
Quick Tune is not there for this Flight Controller & Auto Tune is failing when triggered
Propeller size 24 Inch
Payload is liquid

And the Paramters are

ATC_ACCEL_P_MAX 38000
ATC_ACCEL_R_MAX 38000
ATC_ACCEL_Y_MAX 14400
ATC_RAT_PIT_FLTD 10
ATC_RAT_PIT_FLTE 0
ATC_RAT_PIT_FLTT 10
ATC_RAT_RLL_FLTD 10
ATC_RAT_RLL_FLTE 0
ATC_RAT_RLL_FLTT 10
ATC_RAT_YAW_FLTD 10
ATC_RAT_YAW_FLTE 2
ATC_RAT_YAW_FLTT 20
ATC_THR_MIX_MAN 0.1
INS_ACCEL_FILTER 11
INS_GYRO_FILTER 21
MOT_THST_EXPO 0.74
MOT_THST_HOVER 0.2048 Got Through Hover learn with 30 seconds of Alt Hold Hover & Land

Main Processor STM32H7 Series 32-Bit ARM Cortex-M7 Core, 480 MHz

Coprocessor STM32F1 Series 32-Bit ARM Cortex-M3 Core, 72 MHz

Sensors Triple Redundant IMU System
Sensors Details
IMU1 (Isolated) MEMS High-Impact Applications
IMU2 (Isolated) High Precision 6-Axis MEMS
IMU3 (Isolated) High Vibration Robustness
MAG1 (Isolated) High-Precision, Ultra-Low Noise Magnetometer
MAG2 (External) Supports External Magnetometer
MAG3 (External) Supports External Magnetometer
BARO1 (Isolated) High-Resolution Barometric Pressure Sensor
BARO1 (On Board) High-Resolution Barometric Pressure Sensor

Here is an article from a flight controller manufacturer to help their users identify the possible source of vibrations.

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Contact the manufacturer for such an old Custom version of firmware. Perhaps suggest to them to get up to date.

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